Aluminum Forging

Grand Forge USA, a QA1 company, is the premier company for your aluminum forging and impact extrusion needs. We provide you with the best in customer service, pricing, quality and precision.

With headquarters in Lakeville, Minnesota and two state-of-the-art facilities in Taiwan, Grand Forge USA is able to provide you with a variety of aluminum products produced via forging or impact extrusion.

What is Aluminum Forging and Impact Extrusion?

Forging and impact extrusion are processes used to fabricate aluminum and other metals into a "net" or "near net" shape. Grand Forge USA uses hydraulic presses to create your products, punching a lubricated aluminum slug into a die or mold with extreme force.

For forged aluminum products, the metal is first heated to approximately 800°F. Once it's heated, a hydraulic press is utilized to shape the metal into a precision machined die. Instead of being forged into a die, impact extrusions are pressed into the die cavity and then the aluminum flows out around the press, creating the final shape of your product.

After the forging or extrusion process is complete, parts are heat treated and can be machined to your specifications. We can also provide you with the raw extrusions if preferred.

As an economical alternative to other metal shaping processes, forging and impact extrusion provides for a reduction in a material waste, tight dimensional tolerances and low tooling costs coupled with a long tool life.

What Products Does Grand Forge USA Offer?

Aluminum Forging ProductsForging and impact extrusion are ideal for a variety of products. Grand Forge USA can provide you with the quality products you're looking for in any stage of finish. Some commonly produced parts include:

  • Automobile components
  • Marine products
  • Motorcycle components
  • Bicycle parts
  • Sports supplies
  • Medical instruments
  • Military supply and equipment
  • Mechanical spare parts
  • Fuel tanks
  • Fire apparatus
  • Hardware
  • Consumer goods
  • Kitchen wares
  • Electric supply

Our Commitment to You

Grand Forge USA is committed to you – our customer, our partner. We will take your drawings and specifications, and quickly provide you with an accurate quote and timeline for your samples and final product. We will work with you from inception through design, manufacturing and delivery, ensuring that the entire process is seamless. If you require some of the products to be stocked, we can handle that for you as well.